offer a complete product development services including
Design, Construction. Available staffing offers a
combined experience of over 200 years.
Product,Process and Raw Material Development
with over 200 years of combined experience
Effective R&D for small and large start-up companies
Example of a recent
A client, who manufactures adhesives,
needed lab equipment that would allow the preparation of
experimental adhesive lamina samples, using their customer's
substrates. The machine was required to support a variety of
commercially available application technologies. The machine we
designed and built allowed for the assembly of a wide variety of
lamina at speeds to 2000 ft/min with independent tension controls
of both incoming substrates and combined web, with
acceleration of up to 400 ft/min/sec. The mechanical design
included precision ground mechanical tubes by Hamilton Precision ,
Middletown, Ohio and precision machined Alcoa MIC-6 tooling plate
prepared by Narrow Way Technologies Franklin, Ohio. The installed
machine was aligned to .004" end to end and top to bottom by The
Fenton Rigging Company, Cincinnati, Ohio. This machine was
constructed and commissioned in 8 months.
The Overall Design:
Yaskawa Sigma V servo motors on each
40 KW Machine Drives
3 & 6 inch
Nordson TrueCoat, Universal, and SpeedCoat
BTSR Matrix Cube with/Duo-Loop Tension Control System
Touch screen Exor HMI
Double E Tension Control Dover Tension Controls on
each substrate and combined web
Yaskawa Safe Limited
Speed and Omron Door Locks,
Tempered Glass/UV Absorbing Polycarbonate Viewing
Panels on Combining Section.
Plasma coated and dynamically balanced.
Design Features: .
positioning of Nordson Adhesive Applicators.
Nordson ATTA Blue melters for speedy adhesive changes.
drive of all axes with Zero-Max Couplings. No belts or gears!
4) 1” thick
Alcoa MIC 6 machine plate backplane for precision idler
Blanchard ground heavy wall machine tube framing for precision
inertia carbon fiber dancer system.
wireways for clear floor path.
Independent servo control of individual web element for precise
Linked Remote Control of Machine Processor
10) BTSR Elastic
11) UL Certified
12) Carbon Fiber
13) Dual Drive™
Fully Guarded Operator Side of
Adhesive Development Machine
Drive Side of Machine
Certified Machine Control Panel
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